GS 3 · 2013Science & Technology5 Marks

Q10.What is an FRP composite material? How are they manufactured? Discuss their applications in the aviation and automobile industry

Directive: Explain5 marks

Introduction

FRP (Fiber-Reinforced Polymer) composites are advanced materials comprising high-strength fibers like glass, carbon, or aramid embedded within a polymer matrix (resin). They are valued for their exceptional strength-to-weight ratio and superior corrosion resistance.

Body

Manufacturing Process

Manufacturing involves impregnating fibers with a polymer resin, followed by curing. Common techniques include hand lay-up, spray lay-up, filament winding, pultrusion, and resin transfer molding (RTM), each suited for different part geometries and production volumes.

Applications in Aviation Industry
  • Fuselage, wings, and tail sections, significantly reducing aircraft weight.
  • Interior panels and engine components, enhancing fuel efficiency and structural integrity.
Applications in Automobile Industry
  • Lightweight body panels, chassis components, and interior parts.
  • Drive shafts, improving fuel economy, safety, and design flexibility.

115 words · target ~150